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One of the most common
questions received from new owners of our front brake upgrade kits is
“Do I now need to upgrade my rear brakes too?” To answer this, we need
to look at the role of the rear braking system from a few different
perspectives. The answer may surprise you, especially hearing this
from a company that sells big brake upgrades!
Rear Brake 101
One of the many design factors
that goes into the development of a base braking system is the
mysterious "bias" or "balance." Truth be told, it's a pretty simple
concept to grasp: for vehicle stability under braking, it is required
that the rear brakes do NOT lock before the front brakes. Simple,
right? Most of you probably knew that already. OK, so what governs the
'lock up' point of the rear brakes? Drum roll, please: 1. tire
tractive capability (friction) 2. tire normal force (weight on the
tire) This can be proven from looking that the fundamental
relationship for maximum sustainable tire force: F=μN, where: F = the
lock up point, or peak force μ = tire-road coefficient of friction N =
normal load sitting on the tire So, when the OEM is designing a brake
system, they 'size' the system components (calipers, master cylinder,
rotor OD, etc.) to generate the proper amount of torque at both ends
of the vehicle so that the front brake force ('F' above) exceeds its
peak traction first. At this point, the front brakes lock and the car
slides in a nice, stable straight line. (Note that at STOPTECH, we
design our front brake upgrade kits in the very same fashion for the
very same reasons.)
Potential Impacts of Big Front
Brakes
Fortunately (from a safety
standpoint anyway), when most big-brake suppliers adapt a mondo rotor
and caliper package to a vehicle, they end up actually increasing the
FRONT bias. How? By increasing the effective caliper piston area and
the rotor effective radius, these two factors work together to
increase the 'mechanical gain' of the front brakes, building more
torque for the same pressure, everything else being equal. So, from a
bias perspective we are not pushing the vehicle toward instability,
but rather just the opposite - we are underbraking the rear axle! The
obvious impact would be an increase in stopping distance - probably
the one thing the new owner was actually hoping to reduce. Ironic. So,
say you chose to install these big brakes on the front axle but want
to maintain the OEM bias. What's the answer? Well, one way would be to
invest in big rear brakes too which increase the rear mechanical gain
to the point that the system is balanced once again.
So, What’s The Harm In Doing
That?
Well, let's look at why we
upgraded the front brakes in the first place. Contrary to popular
belief, the real reason sports- and racing cars use big brakes is to
deal with heat. Period. There has been a bunch of stuff published
which will disclaim this, but when you look at the braking system from
a design standpoint, making them 'bigger' doesn't fundamentally do
anything for stopping distance. It's all about the heat. So, you
upgraded the front brakes because of thermal concerns but as a hidden
surprise got a shift in brake bias. As a band-aid to this condition,
you now spend thousands more on a rear brake upgrade because the front
system was not sized correctly in the first place. Sure, it looks
great, but there is another option...
Which Is?
When upgrading your front
brakes, it is possible to size the caliper pistons and rotor effective
radius to maintain the original brake system's pressure-torque
relationship. Yea, it takes more engineering know-how and you can't
sell the same part to everyone anymore, but you are not altering the
base brake balance from what the OEM intended. This design philosophy
stands behind every brake upgrade kit STOPTECH manufactures. Now, if
you sized the front brakes correctly, why would you need to change the
rear brakes? Good question. If there are no thermal concerns with the
rear brakes (and on a front-engine street car there rarely are) then
by installing a rear big-brake kit all you are doing is (a) spending
money and (b) adding unsprung weight. This is not usually viewed as
favorable, unless you like driving a heavy, expensive car.
Oh Yea – One More Thing…
Finally, under an OEM bias
condition, the rear brakes only contribute about 15-20% of all the
braking force the vehicle generates, and when you install sticky tires
you actually DECREASE the amount of work they need to do. Why? Because
at the higher deceleration levels afforded by race tires, there is
more weight transfer taking place, reducing the normal force on the
rear tires and increasing it on the front (remember F=μN from above?).
If anything, we now want to decrease the rear effectiveness. Ironic
once again.
Of course, if you decide to upsize your rear brake system components
you can also impact the front-rear torque relationship, and
consequently you can "bias" the "balance" more toward the rear. Go too
far, and the rear brakes could lock before the fronts. Again, not the
end result you were expecting, right?
It has been said that "The folks at STOPTECH should consider
developing a rear kit to match their front setup. They'll be very
happy with the performance improvement if done properly." Well, since
our FRONT systems are designed properly, we save you the need to spend
your money on the back axle.
Let’s reword that quote to reflect the STOPTECH philosophy: "Our
competitors should consider developing a FRONT kit to match their
stock bias condition. They'll be very happy with the performance
improvement if done properly, AND will save their customers the cost
of a rear brake upgrade in the process."
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